We are seeking a Process Engineer to lead manufacturing process optimization, improve production performance, and support continuous improvement initiatives within a fast-paced production environment. This role is ideal for an engineering professional who enjoys solving complex manufacturing challenges, optimizing processes, and collaborating with cross-functional teams to improve quality, efficiency, and productivity.
Position Responsibilities
Process Optimization
- Lead and optimize manufacturing processes to improve production efficiency, quality, and overall equipment effectiveness (OEE).
- Analyze process performance and implement improvements to reduce cycle times, scrap, and downtime.
- Establish and maintain standardized process parameters to ensure consistent production.
Production Support
- Support daily manufacturing operations by troubleshooting process issues and implementing corrective actions.
- Coordinate process changes to improve product quality and operational performance.
- Monitor production metrics and recommend improvements based on data analysis.
Continuous Improvement
- Lead Lean Manufacturing and continuous improvement initiatives.
- Identify root causes of production challenges and implement sustainable corrective actions.
- Participate in operational excellence programs focused on cost reduction, waste elimination, and process efficiency.
Team Leadership & Training
- Provide technical guidance and mentorship to production technicians and manufacturing personnel.
- Support employee development through coaching and technical training.
- Promote a collaborative, safety-focused, and continuous improvement culture.
Tooling & Equipment Management
- Coordinate tooling maintenance activities and support preventative maintenance programs.
- Monitor equipment performance and recommend upgrades or process improvements.
- Assist with equipment procurement, installation, and commissioning as needed.
New Product Launch Support
- Participate in new product introduction and launch activities.
- Support mold trials, process validation, and production readiness.
- Collaborate with engineering, quality, production, and supply chain teams to ensure successful product launches.
Documentation & Compliance
- Maintain process documentation, work instructions, and engineering records.
- Ensure compliance with quality standards, safety regulations, and company procedures.
- Generate reports and analyze production data to support continuous improvement efforts.
Prerequisites
- Associate’s degree in Plastics Technology, Engineering, or a related field, or equivalent industry experience.
- Minimum of 5 years of experience in plastics processing, injection molding, or manufacturing engineering.
- Strong understanding of plastic materials and injection molding processes.
- Experience leading process improvement and manufacturing optimization initiatives.
- Strong analytical, communication, leadership, and project management skills.
- Proficiency with Microsoft 365 and manufacturing systems.
- Ability to manage multiple priorities while working independently and collaboratively.
Certifications (Preferred, but not Required)
- Bachelor’s degree in Plastics Engineering, Mechanical Engineering, or a related discipline.
- Scientific Molding Certification.
- Lean Manufacturing Certification.
- Six Sigma Green Belt or Black Belt.
- Experience with Moldflow or similar injection molding simulation software.
- Experience with ERP or EAM systems.
What the Role Offers
- Salary range: $70,000 – $104,649 annually.
- Quarterly performance bonus opportunities.
- Comprehensive medical, dental, and vision insurance.
- 401(k) with company match.
- Paid time off and company holidays.
- Tuition reimbursement and professional development opportunities.
- Employee assistance programs and wellness benefits.
- Flexible scheduling options where applicable.
- Opportunity to work in a collaborative manufacturing environment focused on innovation and continuous improvement.
Why Grand Rapids?
Grand Rapids offers a strong manufacturing and engineering community with opportunities to work alongside industry-leading organizations. The area provides an excellent balance of career growth, affordability, outdoor recreation, and a vibrant local culture, making it an attractive destination for professionals looking to build a rewarding long-term career.