We are seeking a highly skilled and forward-thinking Senior Automation/MES Engineer to support the digital transformation and sustainability initiatives within manufacturing operations. This hybrid role plays a critical part in managing operational technology (OT), SCADA/MES systems, and automation infrastructure across multiple facilities. The ideal candidate will bring strong technical acumen, strategic problem-solving abilities, and excellent cross-functional collaboration skills to ensure system availability, security, and performance while supporting new implementations and ongoing support initiatives.

Position Responsibilities

PAC/PLC Control Systems

Develop and implement automation and control system standards
Lead initiatives for controls obsolescence and modernization
Create and maintain system backup, recovery, and change control protocols
Troubleshoot and program PAC/PLC systems, HMIs, VFDs, and servo systems
Interpret and troubleshoot complex electrical schematics and industrial network diagrams

System Control and Data Acquisition (SCADA)/Manufacturing Execution System (MES)

Lead configuration and support of platforms such as Wonderware System Platform, Rockwell SE, and Ignition
Manage data interfaces with OPC Servers, SQL databases, and Historians
Troubleshoot messaging and data flows between plant equipment and MES/SCADA platforms
Support and maintain system security updates, backups, and recovery protocols

Operational Technology (OT)

Troubleshoot Microsoft Server environments and remote desktop protocols
Manage networking protocols (TCP/IP, Modbus, ControlNet, etc.) and industrial switches
Implement and maintain secure OT infrastructure including firewall and access controls
Coordinate Active Directory roles and permissions related to SCADA/MES access

Industrial Performance Improvement

Maintain detailed documentation of MES/Automation systems and architectures
Analyze downtime and performance metrics to drive system improvements
Collaborate on capital and process improvement initiatives to enhance efficiency and reliability
Align automation initiatives with key plant KPIs (safety, quality, cost, and service)

Competency Building

Partner with plant teams to develop technical capabilities in MES and automation
Coach and mentor engineers and technicians across departments
Serve as a liaison between factory and enterprise teams to ensure alignment and communication
Track progress on technical skill development and training initiatives

Prerequisites

7–10 years of experience in industrial automation and MES environments
Bachelor’s degree in Computer Science, Engineering Technology, or related field
Deep expertise in Wonderware, Ignition, or Rockwell SE MES/SCADA platforms
Proficiency in Rockwell PAC/PLC platforms and automation hardware
Understanding of SAP integration with MES systems
Familiarity with SQL databases and industrial network protocols
Strong communication, project management, and change management skills
Proficiency in Microsoft Office tools and AutoCAD

Certifications (Preferred, but not Required)

Rockwell Automation or Ignition Certifications
Microsoft Server or Networking Certifications
Six Sigma, Lean Manufacturing, or related process improvement credentials

What the Role Offers

Competitive salary ranging from $130,000 to $140,000
Comprehensive healthcare coverage (medical, dental, vision, and prescription)
Parental leave, generous PTO, and work-life balance support
401(k) with company match, retirement plan, and stock purchase options
Tuition reimbursement for continued learning
Pet insurance, employee recognition programs, and wellness incentives
Access to exclusive discounts and employee perks

Why Malvern?

This position is based in the Malvern area, a thriving hub for innovation and technology within the manufacturing sector. Known for its infrastructure, skilled workforce, and proximity to industry leaders, Malvern provides a dynamic environment for professionals driving automation and digital transformation. It’s an ideal setting for those seeking to make a tangible impact in modern manufacturing operations.