We are seeking a Senior Research Engineer 1 who is passionate about innovation and sustainability in the built environment. This role is ideal for an experienced and driven engineer eager to make a direct impact on product and process development in the Architectural Ceilings and Walls segment. You’ll join a collaborative R&D team within the Interior Products Group, working alongside manufacturing and cross-functional teams to optimize performance, improve reliability, and drive innovation in wood ceiling and wall systems. The role offers a blend of lab-based research and close engagement with our manufacturing operations.
Position Responsibilities
Innovation & Product Development
- Lead innovation initiatives with a focus on specialty wood ceiling and wall products.
- Drive new product design that aligns with customer needs and market trends.
- Develop engineering specifications, manufacturing plans, and critical-to-quality (CTQ) requirements.
Process Improvement
- Identify and implement continuous improvement opportunities to optimize processes and material usage.
- Work closely with manufacturing teams to recommend best practices for reliability and productivity.
- Ensure scalability of solutions while minimizing plant disruptions.
Testing & Analysis
- Design and execute production trials and lab experiments using strong scientific methodologies.
- Develop and apply test methods that yield actionable data.
- Analyze data to validate findings, optimize performance, and improve quality.
Cross-Functional Collaboration
- Collaborate with Product Management, Operations, Supply Chain, and Sales to align development work with strategic goals.
- Resolve technical roadblocks during development and scale-up phases.
- Drive effective communication of results and next steps across project stakeholders.
Prerequisites
- Education:
- BS in Engineering, Chemistry, or a related field with 7+ years of experience
- OR MS with 3+ years of experience
- OR PhD (entry-level)
- Experience & Skills:
- Required: Experience with wood materials and manufacturing
- Strong verbal and written communication skills
- Demonstrated use of scientific methodology in industrial settings
- Ability to manage multiple complex projects and timelines
- Preferred Technical Competencies:
- Knowledge of ISO 9001 & 14991
- Experience with:
- DOE (Design of Experiments)
- FMEA (Failure Mode and Effects Analysis)
- VSM (Value Stream Mapping)
- 5S, Kaizen, and 8D Problem-Solving
- PMBOK, Stage Gate / APQP
ECN/MOC for process development - Experience with production trials and validation testing
Certifications (Preferred but not Required)
- PMP or Six Sigma Certification
ISO Auditor Certification - Lean Manufacturing or Continuous Improvement Training
What the Role Offers
- A dynamic and purpose-driven work environment focused on light and sustainable construction
- Access to world-class manufacturing and R&D tools
- Opportunities to drive innovation in one of the industry’s most unique and high-end product lines
- Direct engagement with cross-functional experts across operations, product development, and supply chain
Why Northborough?
Northborough is more than just a home base—it’s a hub of innovation. Located in the heart of New England, Northborough offers proximity to top research institutions, vibrant engineering talent, and easy access to Boston’s academic and industrial ecosystem. The area balances small-town charm with high-tech energy, making it an ideal environment for professionals driven by purpose and performance. With a strong community, excellent schools, and access to outdoor recreation, Northborough is a great place to build both a career and a life.