We are seeking a highly skilled and experienced Principal Project Management Engineer to lead both strategic and tactical initiatives focused on process development, automation, and risk mitigation within an industrial manufacturing environment. This role requires a strong foundation in engineering, project leadership, and continuous improvement practices, combined with the ability to execute capital projects from concept to completion.
This is a hybrid role with required onsite presence and travel to Hagerstown, MD and Holly Springs, MS. The position involves up to 50% travel and demands a proactive, hands-on approach to managing process improvement and automation efforts, with a firm commitment to safety and operational excellence.
Position Responsibilities
Strategic Process Development
- Lead efforts to identify and control critical process parameters needed to achieve high product quality.
- Contribute to the design and industrialization of new production processes and automation systems.
Project & Capital Planning
- Manage full project life cycles including charters, scopes, scheduling, resource planning, risk assessments, and corrective actions.
- Oversee the capital planning process and ensure timely delivery of engineering projects with thorough documentation and stakeholder communication.
Technical Execution & Engineering Support
- Install, troubleshoot, and validate engineering systems including mechanical assemblies, process controls, and automation technologies.
- Work with PLCs, HMIs, hydraulic systems, pumps, motors, batch mixing, extrusion equipment, and facility systems.
Lean Manufacturing & Continuous Improvement
- Integrate lean methodologies and support WCM (World Class Manufacturing) initiatives through structured problem-solving and statistical analysis.
- Continuously assess and implement process improvements that enhance safety, quality, and efficiency.
Leadership & Collaboration
- Serve as a technical leader and collaborative partner across departments and facilities.
- Provide clear, consistent communication to ensure alignment and accountability across engineering, production, and leadership teams.
Safety & Compliance
- Lead by example in promoting a culture of safety and accountability.
- Immediately address unsafe conditions and follow all relevant safety standards, including cGMP compliance.
Prerequisites
- Bachelor of Science degree in an Engineering discipline (required)
- 10+ years of experience in an industrial manufacturing environment
- 10 years of proven experience in project planning and execution
- Strong working knowledge of mechanical, chemical, and electrical systems
- Demonstrated ability to lead large-scale engineering initiatives across multiple sites
Certifications (Preferred, but Not Required) or Education & Certifications
- Master’s degree in Engineering or related field (preferred)
- Project Management Professional (PMP), CAPM, or Agile Project Management certification (preferred)
- Professional Engineer (PE) license (preferred)
- Proficiency in AutoCAD and Microsoft Office Suite (required)
- Experience with MS Project and SAP (preferred)
What the Role Offers
- A senior leadership position within a forward-thinking, safety-focused engineering organization
- Autonomy and ownership over key capital and process engineering initiatives
- High visibility and the opportunity to drive real impact through innovation and efficiency
- Competitive compensation and benefits in a collaborative, high-performance work culture
- Access to ongoing professional development and cutting-edge manufacturing technologies
Why Malvern?
Malvern offers the perfect blend of professional opportunity and quality of life. Located in a vibrant industrial corridor with proximity to major engineering and manufacturing hubs, it provides access to top-tier talent, resources, and infrastructure. It’s a community that values innovation and collaboration—making it an ideal location for professionals passionate about building lasting impact. With its excellent schools, beautiful surroundings, and close proximity to a major metropolitan area, Malvern is more than a place to work—it’s a place to thrive.